After much research I found this on the internet. Someone, may be a member on this site came up with what looks like the best way to fabricate trailboards. He walks you thru his entire process.
This is going to be the method I will follow to fab mine.
I don't know how to attach the site address so I'm just pasting it below. He seems to have overcome the issue of bending the shape at the rabbit line.
http://schooner-britannia.com/.....oards.html
SV Paper Moon
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