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Modifications to icebox/refrigeration box
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Erick
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November 1, 2011 - 8:41 pm
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Has anyone modified their icebox/refrigeration box?  It seems that the stock box has 3 inches of foam surrounding it, and only about 2 inches on the lids.  Before I add a new refrigeration unit, I am considering beefing up the foam in the stock box and the lid (as well as add better sealing qualities to the lid).  If you have done anything of the sort, please say what you did and post pictures if available.

 

It seems my two choices are to either rip out the box and install new foam, then glass it all in.  Or to just add additional insulation to the inside of the existing box and glass in.  

 

thoughts? 

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Scott Carle
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November 2, 2011 - 1:26 am
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I think that all the available space has been used for the insulation. To make it thicker you would have to cut the size of the box down or do some other redesign. At least on valkyr that is the case.. Though.. it looks as someone tooks some spray foam and filled in around the box at some point.. not sure if that is a factory  thing or not.

 

scott

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Scott Carle DE38 Cutter s/v Valkyr
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Erick
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November 2, 2011 - 12:34 pm
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Indeed, if I were to beef up the insulation I would be making the box smaller.  

 

I'm also interested to hear if anyone is satisfied with the icebox the way it is?  Do you consider the heat loss/energy efficiency of the box adequate?  This is particularly addressed to those in tropical climates.  

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Scott Carle
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November 2, 2011 - 12:45 pm
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I'm pretty happy with mine but then again I haven't been running it in tropical conditions. However I think my average daily power consumption for it is around 50 to 60 amphours. It pulls about 5 amps when the compressor is running and doesn't run all the time. We mostly have been at the dock since I put in the battery monitor system and it doesn't show current being pulled from the charger to run systems on the boat just what goes into the batteries or out of them. The charger has a display that shows what it is charging at but doesn't track a history of usage.  When we pulled the boat in the spring to haul it the fridge was the only thing running for three days before we could plug the boat back in. It used approx 120 amp hours in three days.

 

Scott

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Scott Carle DE38 Cutter s/v Valkyr
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svbodhran
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November 5, 2011 - 7:56 pm
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I'm still in the process of figuring out my refrigeration on Bodhran.  I installed a little nordcold unit back in 2003 when I was living on the dock and in the chilly Pacific Northwest.  It drew close to 100 amps a day with the standard insulation.  For my first 4 years out cruising, I only ran the nordcold unit when the engine was running and my batteries were topped off, so I pretty much did without refrigeration.  When I got down to New Zealand, added another solar panel and saw how much power I was generating, I decided to beef up the insulation and see if I could run my fridge again.  I added 2" insulation inside the original box and then finished it off with panels I found meant for shower stalls.  The whole thing looked pretty nice and got my power consumption down to 60 amps a day. 

That was still too much for my solar to keep up with, so last year I ripped the whole icebox out and and dropped in an engels 48 stand alone unit.  I still need to figure out how to trim it out better, but it only draws 10-15 amps a day and I am very happy with it.  This year engels came out with a top loading unit designed to do what I did with there stand alone unit.  If I had it to do again that's where I'd go.

 

So to answer your question, I saw about 40% improvement adding 2" insulation inside the box but I'm personally sold on these Engels low consumption swing motor units.

 

Jason

DE32 Bodhran

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Scott Carle
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November 6, 2011 - 12:36 am
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Funny you should say that. we use the built in freezer fridge unit mostly as  fridge. The little freezer section is about half a cubic foot in size. not big enough to be real useful. also it doesn't freeze stuff that well.  I had purchased a few years ago a colman branded 12v reverse cycle Stirling engine powered upright fridge/freezer like the engles. it has about 1 1/2 to 2 cubic feet of capacity and depending on how your using it draws a steady .5 to 3 amps of current. I use it as a freezer only and it will freeze stuff down to below 0F. When I make ice in it I can't touch the ice or it sticks to me as it freezes my skin to it.

We have it sitting in the floor against the portside sette and the bulkhead of the head. It's where we store the ice cream and make ice 🙂 lol. I don't have real good measure of how much it is pulling as I don't have it plugged into the 12 volt system right now. I am using the 120v power adapter and have it running off shore power. My understanding is that the engles are comparable in price, power consumption and quality though. The engles use a more standard cooling compressor than the Stirling powered Coleman.

Coleman no longer makes them and I can't remember the company offhand that manufactures them. They normal are about 700 dollars and mostly sell to medical transport companys etc. some units come with built in batteries able to run it for so many hours.

We lucked out and I bought mine from a Coleman outlet as a display model for 180 bucks after they discontinued carrying them. I think back then they were selling them for between 400 and 500 dollars. The current coleman powered coolers are not the same thing at all.

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Scott Carle DE38 Cutter s/v Valkyr
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timbalfour
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November 6, 2011 - 1:28 am
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On our previous boat (a Peterson 44) I installed an Isotherm SP unit  in the freezer and abandoned the too large fridge. We'd never had refridgeration before (in the tropics for 7 years or so!!) so anything was good. These cool thru a coil in the line, in a supplied seacock (for the sink outlet) - like a keel cooler. So no pumps or fans etc. I did put extra foam insulation in the bottom and glassed it in. It was anyway too deep to reach easily! We didn't expect freezing so were suprised to find we could freeze small things in the 'U' shaped condenser. We rarely had to run the engine to keep it going with only about 150 w of solar panel, in the tropics mainly. We did have leds for all lighting including nav lights and have done the same on Pelli. However, not getting the same performance, which I'm assuming is due to less insulation. It is difficult to use the extreme portside and bottom of the compartment anyway - so I'm going to build-in foam there to reduce the size. We have a dark green hull, so that's not good for a fridge reaching out to the side of the boat. I use an easily removeable double sheet of reflective bubble wrap in the top, which I think helps? The nice thing about the Isotherm SP, is no noise - you really cannot tell whether its running. We so far haven't had to run the engine for refridgeration and this has been the hottest summer on record here. We spent a month sailing down to the Bahamas - about 10 days at sea and two and a half weeks there, with lower temps than here in NC!! I should mention that we don't need very much refrigeration and often have put a block of ice, when available, in the bottom, to fill it up some.

Tim Balfour   'Pelli'   DE32

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Scott Carle
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November 6, 2011 - 2:39 am
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They look interesting. The pictures I have seen of them though seem to me to have a lot of potential for stuff to get in the through hull and grow there and block water flow over the coils that seem to be exposed there.

How has your experience with them been in that respect?

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Scott Carle DE38 Cutter s/v Valkyr
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timbalfour
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November 9, 2011 - 12:32 am
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We never had a problem during the 5 years we used it, on the Peterson. The coils in the seacock appear to be copper and one uses a provided, flattened donut shaped zinc on the thu hull.

I should add that we have (had) the smallest version of the SP. There are bigger models. Being British we aren't used to cold drinks ( we even drink 'warm' beer !! - actually at cellar temp) and having lived in the tropics without refrig, we found out a lot of things don't need it. Eggs last up to 2 months as long as they haven't been washed or refrigerated. Mayonaise doesn't need it as long as you don't contaminate it with an utensil that has been used for something else. etc. etc. We have also always bottled (canned) surplas fish that we catch - chunks in mason jars in a pressure cooker for 1/4 hr (no liquid). In many countries where refrigeration is not so essential or widespread as here - many things last a lot better. We've had wax covered cheeses (from Holland and other places) that keep without.

When I get round to it, I'll let you know how the fridge changes go.

A question - does everyone's cockpit drains go to a single seacock?. At the cockpit, mine are 2" but have been reduced down to 1 1/2" hose and a single 1 1/2" seacock. This seems counter intuitive. I'm planning to instal another when I haul-out this winter.

Tim    'Pelli'   DE32

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Erick
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November 9, 2011 - 4:30 pm
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timbalfour said:

 

A question - does everyone's cockpit drains go to a single seacock?. At the cockpit, mine are 2" but have been reduced down to 1 1/2" hose and a single 1 1/2" seacock. This seems counter intuitive. I'm planning to instal another when I haul-out this winter.

Tim    'Pelli'   DE32

Yes, my DE38 drains to a single 1.5" seacock.  Also curious if anyone has modified this

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Jonathan Oasis
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November 24, 2011 - 1:36 pm
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timbalfour said:

 
A question - does everyone's cockpit drains go to a single seacock?. At the cockpit, mine are 2" but have been reduced down to 1 1/2" hose and a single 1 1/2" seacock. This seems counter intuitive. I'm planning to instal another when I haul-out this winter.

Tim    'Pelli'   DE32

Two cockpit drains on Oasis plumb to a single 1 1/2" black PVC pipe, then out via a thru hull.  Only seacock in engine room is for the raw water intake for the engine.  I presumed the two cockpit drains are for opposite heel angles, rather than for quickly removing vast quantities of water.

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Jonathan Oasis
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November 24, 2011 - 1:49 pm
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svbodhran said:

I added 2" insulation inside the original box and then finished it off with panels I found meant for shower stalls.  The whole thing looked pretty nice and got my power consumption down to 60 amps a day. 

 

I have noticed after running the fridge for the past several months (previously it was not used) that the wood above the fridge is damp.  This is the wood panel which is just visible (the corner and runs parallel to the port side) in the upper right of the above picture.  The dampness must be from condensation due to poor insulation or lack of air space in between the insulation and bulkhead (isn't it supposed to be 1" or so?). 

 

I remember reading somewhere of a cruiser who lowered the average power usage and increased fridge cooling by installing a small computer fan (tiny CPU heatsink type) inside the fridge to recirculate the cold air (presumably blowing across the plate).

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svbodhran
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November 24, 2011 - 11:56 pm
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Hey Jonathan,

 

It seems to me that when I took out my icebox, the top was very poorly insulated with just a thin skin of fiberglass separating it from the main compartment.  It seems very possible that the skin has been compromised, but any moisture should be seeping into the plywood core of the counter top.  I don't see how any moisture could make it up to the piece that you're talking about, but that doesn't mean it couldn't happen.

 

I used to have a little fan powered by a D battery that I put in my icebox to circulate air.  You could try that first before you install the computer fan and see if it does anything for you.

 

Jason

DE 32 Bodhran

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BlackIrish77
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August 1, 2013 - 2:21 pm
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Jonathan Oasis said:

svbodhran said:

I added 2" insulation inside the original box and then finished it off with panels I found meant for shower stalls.  The whole thing looked pretty nice and got my power consumption down to 60 amps a day. 

 

I have noticed after running the fridge for the past several months (previously it was not used) that the wood above the fridge is damp.  This is the wood panel which is just visible (the corner and runs parallel to the port side) in the upper right of the above picture.  The dampness must be from condensation due to poor insulation or lack of air space in between the insulation and bulkhead (isn't it supposed to be 1" or so?). 

 

I remember reading somewhere of a cruiser who lowered the average power usage and increased fridge cooling by installing a small computer fan (tiny CPU heatsink type) inside the fridge to recirculate the cold air (presumably blowing across the plate).

We have the same counter-top condensation issue on San Patricio. A noticeable amount of water pools on the counter-top almost directly above the mounting location of the evaporator plate/freezer shelf. It doesn't look like there's any insulation on the roof of the box - which makes perfect sense why that section of counter is always cold to the touch and damp. I like Jason's remedy of roughing in an all-in-one unit - but in the meantime I was going to wedge a piece of foam in between the evaporator plate and the roof to see if that minimizes the condensation above.

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Scott Carle
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August 1, 2013 - 4:29 pm
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We are starting to run most of our 12 volt equipment now off of solar even while we are still at the dock. Though we were insulated enough that we were not seeing condensation on the top of the fridge door or around it,we could feel a the counter top was just a hair cooler. I think our doors to the fridge are insulated but still it showed some energy loss. I have no intention unless forced at gun point to do a major rebuild the fridge project. I came up with (well actually I modified an Idea I read about,can't remember where) an insulated cover that just sits over the top of the fridge. It is a piece of reflectix insulation with the top side wrapped in a scrap of vinyl we had sitting around and taped to the reflectix on the back with some HVAC tape.

Here are some pictures

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Here is the finished cover in place. It is working quite well. I think I perceive a decent reduction in power usage. If you slip your hand in between it and the top of the fridge it is actually very cool to mildly cold between the two. That is how much it is slowing down the energy gradient between the cabin and the fridge. Total time about 30 minutes to make and total cost 0 dollars as I just used a scrap piece of vinyl from another project,same for the reflectix and tape.

One thing I haven't been happy with is the rumpled appearance. It isn't bad but it catches my eye. The piece of vinyl that we used had been stored crumpled up and that is the legacy look. One of these days I will take a sheet over it and iron it flat.

It is really easy to clean. Just take a wet cloth and wipe it down.

 

Image Enlarger

 

In the above picture you can see the backside of the insulated cover where the viynal is taped to the reflectix. I intended to sew it on but then Zsanic mentioned that it would be easier to take apart and clean if taped and there would be no thread and holes for food or moisture to get stuck in. It has been very successful in that it is super easy to clean and the HVAC tape is seriously long lived stuff.

Image Enlarger

 

The bottom picture is of a canvas kitchen utensil pocket idea that I came up with and made. It was my idea this time:) We really like it other than it puts stuff in range of our 2 year old and she distributes forks,spoons,spatulas etc.. all over the boat have a great old time. Not so great for mommy or daddy trying to find them when we need them.. The reason I'm mentioning it is that it sweats just a little between the side of the fridge behind it and the canvas and will start to grow mold. I haven't gotten to it but intend to sew in or glue in a piece of reflectix behind it. This will add more insulation and stop the condensation.

 

lol ok I have to come clean on this. I had the idea to do this but in the end it was my wife Zsanic with a very little help from me that implemented it. 🙂

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